Machine Safeguarding

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Audience:
Machine operators, all other employees who work with potentially hazardous machinery or operations, and all supervisory personnel.

Average
Training Time:

30 to 45 minutes NOTE

US Code of Federal Regulation Reference:
Title 29, Part 1910,
Section 217

Format/
Product Code:
CD-ROM (MPEG Video)/ CLMCHMPG

Produced by:
Mastery Technologies, Inc.

Mastery interactive version based on
original video content produced by:
Comprehensive Loss Management, Inc.

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OVERVIEW
During this century, as the use of machinery has increased in the workplace, so has the number of machine-related injuries. Injuries such as crushed hands and arms, severed fingers, and blindness now account for a significant number of all workplace injuries.
In many cases, the injuries are serious enough to affect the employee’s ability to continue to work— sometimes, permanently. In addition to the cost to injured workers, there are additional costs to employers: medical payments, workers’ compensation, lost work days, and supervisory time.
Machine safeguarding has become an important means of keeping the workplace safe. Machine safeguarding refers to specific controls designed to prevent employees from coming into contact with equipment that could cause injury. By understanding where the hazards exist in your workplace, supervisory personnel can help ensure that proper safeguards are in place to protect employees. In addition, all employees who work with potentially hazardous machinery or operations need to understand how machine safeguards work and how to use them to prevent injury.
Through broadcast quality video presentations and twenty four engaging interactive activities, “Machine Safeguarding” will help ensure that your personnel will recognize mechanical hazards of your equipment. “Machine Safeguarding” will convince your employees to use safeguards to properly reduce hazards, and to appreciate the limitations of machine safeguards. “Machine Safeguarding” will make sure your employees are aware of safeguarding requirements and will prepare each employee with the knowledge and understanding needed to apply general safety practices when using machines.

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TOPICS
The course presents interactive instruction covering the following topical areas:

Hazards

Moving Parts
Actions

Safeguards

Reasons for Use
Physical Barriers
Safety Devices

Awareness

Operator Awareness

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Safe Use

Minimum Requirements
General Safety Measures
Using Proper Procedure
Specific Equipment Requirements
Responsibility

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PERFORMANCE OBJECTIVES
This course will measure mastery on each of the following performance objectives. Upon completion, workers will be able to...

Recognize mechanical hazards of your equipment

List the two categories of mechanical hazards.
Given examples, identify the type of motion hazard described.
List specific hazards machines create.
Agree that inserting or feeding material by hand can bring you closer to the hazard point.

Use safeguards to properly reduce hazards

Explain what a guard is.
Evaluate reasons for using safeguards.
List the various types of guards.
Identify safety devices used to reduce machine hazards.
Define “Point of Operation”.

Appreciate the limitations of machine safeguards

Recall that not all machines can be guarded completely.
Explain that hazards increase when a machine requires operator feeding or manipulating materials by hand.
Identify mechanical power transmission hazards.

Be aware of safeguard requirements

List the general minimum requirements for all safeguards.
Site an example of a damaged safeguard creating a hazard.
Explain the importance of safeguards being easy to work with.

Apply general safety practices when using machines

Recall general safety procedures when working with machinery.
Agree that specific equipment could have unique requirements that need to be observed.
Recognize that employees and management both share the responsibility for making sure safeguards are in place.
Agree that relying on reflexes will not avoid all hazards.

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